Plastic Dana Machine Supplier in India – Sunrise Extrusion
Sunrise Extrusion is a reliable Plastic Dana Machine Supplier in India for recyclers, plastic processors, and manufacturing units that need efficient solutions for converting plastic scrap into reusable granules. A plastic dana machine processes sorted plastic waste into uniform pellets, also known as dana or granules, which can be used again in extrusion, injection moulding, film production, pipe manufacturing, packaging, and other plastic applications.
Choosing the right Plastic Dana Machine Supplier in India is important because machine performance depends on scrap type, moisture level, contamination, desired capacity, pellet quality, and automation requirements. Sunrise Extrusion focuses on practical engineering, stable output, energy-efficient operation, reliable filtration, and safer material handling for recycling businesses of different scales.
Working Process of a Plastic Dana Machine Supplier in India System
A plastic dana recycling line follows a controlled process to convert scrap into consistent, usable granules. The first stage is material sorting. Plastic scrap should be separated according to polymer type, such as HDPE, LDPE, LLDPE, PP, BOPP, raffia, woven bag waste, rigid scrap, injection moulding runners, and rejected parts. Proper sorting is essential because mixed polymers can cause uneven melting, colour variation, weak granules, and poor final-product performance.
After sorting, the material may be washed, dried, shredded, or ground. Flexible materials like film scrap, carry bags, stretch film, and woven bags are often processed using a cutter compactor. This unit cuts and densifies lightweight scrap before feeding it continuously into the extruder. Rigid materials such as crates, drums, pipes, lumps, and moulded components are generally shredded or granulated first.
Inside the extrusion section, a rotating screw pushes the material through a temperature-controlled barrel. The plastic melts through a combination of heater zones, friction, compression, and screw action. The melt then passes through a screen changer that filters paper, dust, metal traces, labels, and other contaminants. Finally, the filtered plastic is converted into strands or directly pelletized, cooled, dried, and collected in a hopper. A dependable Plastic Dana Machine Supplier helps match this process flow to the actual material and desired output.
Machine Configurations and Types
Sunrise Extrusion can provide suitable recycling line configurations based on the nature of the input scrap. A single-stage dana machine is commonly used for clean and homogeneous material. A double-stage extrusion line is a better choice for printed film, contaminated scrap, or recycled material that requires improved filtration and degassing.
Common configurations include:
- Single-screw extrusion line for clean plastic scrap
- Double-stage extrusion line for better filtration and melt quality
- Cutter-compactor recycling line for LDPE, LLDPE, BOPP, film, and raffia
- Rigid scrap recycling line for HDPE and PP lumps, crates, runners, and moulded waste
- Strand pelletizing system for controlled pellet size
- Water-ring pelletizing system for compact and continuous pellet production
- PLC-controlled automatic recycling line for improved process monitoring
A Plastic Dana Machine Supplier in India should recommend the correct feeding, extrusion, filtration, pelletizing, and cooling arrangement rather than offering the same setup for every material type.
Key Features and Technical Specifications
Sunrise Extrusion supplies equipment designed for continuous industrial duty. As a trusted Top Plastic Dana Machine Supplier in India, the company can configure machines according to required capacity, polymer grade, output quality, and available infrastructure.
Key features may include:
- Heavy-duty screw and barrel with wear-resistant construction
- High-torque motor with industrial gearbox
- VFD-based drive for adjustable screw speed and better energy control
- Multi-zone PID temperature controllers for stable melting
- Hydraulic or manual screen changer for effective filtration
- Vacuum degassing system to remove moisture, gas, and odour
- Cutter compactor for efficient feeding of lightweight plastic scrap
- Strand cutter or water-ring pelletizer
- Cooling tank, dryer, blower, and storage hopper
- PLC control panel with HMI for automation and alarm monitoring
- Safety guards, emergency-stop buttons, overload protection, and interlocks
Typical output capacities may range from 80 kg/hr to over 500 kg/hr. Actual production depends on the polymer, feed quality, moisture content, contamination level, screen condition, motor load, screw diameter, and pelletizing method. A Best Plastic Dana Machine Supplier in India will assess these factors before suggesting a machine capacity.
Performance, Automation, and Energy Efficiency
A dana machine should produce consistent granules without excessive heat, black particles, fumes, unstable pressure, or high power consumption. Key performance factors include barrel temperature, screw RPM, melt pressure, filtration quality, cooling-water flow, cutter speed, and material feeding consistency.
VFD-controlled motors help regulate screw speed according to the load and material condition. This avoids unnecessary power use while supporting more stable extrusion. PLC automation allows the operator to monitor temperature zones, motor current, pressure, and fault conditions from one control panel. It also improves repeatability between batches and reduces manual intervention.
For moist or printed waste, a vacuum degassing system is particularly useful. It removes trapped air, moisture, volatile gases, and odour from molten plastic, producing cleaner and denser recycled dana. Businesses searching for a Plastic Dana Machine Supplier Near me should look for technical support, spare-part availability, machine commissioning, and operator training—not only the nearest location.
Benefits and Applications of Recycled Plastic Dana
A plastic dana machine enables recyclers and manufacturers to convert waste into useful raw material. It reduces scrap-disposal expenses, supports in-house material recovery, lowers dependence on virgin polymer, and helps create a more responsible production process. For commercial recyclers, the system also creates saleable recycled granules for different market segments.
Recycled dana can be used in carry bags, garbage bags, agricultural films, woven sacks, pipes, crates, buckets, plastic furniture, tanks, sheets, cable compounds, household products, and selected injection-moulded items. Final application depends on polymer purity, melt-flow characteristics, colour consistency, filtration level, and end-product quality standards.
With a suitable machine, processors can recycle runners, edge trims, rejected moulded parts, start-up scrap, film waste, and post-industrial plastic material. This supports a closed-loop system and improves material utilization within the plant.
Selection, Maintenance, and Safety Tips
Before purchasing, evaluate your daily scrap volume, polymer type, contamination level, moisture content, required output, available power supply, floor space, and end use of the recycled granules. The Plastic Dana Machine Price in India depends on output capacity, extrusion stages, screw and barrel specifications, screen changer type, automation level, pelletizing system, and optional accessories.
The overall Plastic Dana Machine Cost should be evaluated with long-term factors such as energy consumption, output stability, spare-part life, maintenance needs, and after-sales service. A low initial price may not offer the best value if it causes frequent downtime or inconsistent pellet quality.
For maintenance, inspect gearbox oil, heater bands, thermocouples, electrical wiring, cooling-water flow, cutter blades, filtration screens, and motor alignment regularly. Replace blocked screen packs on time to prevent excessive pressure. Keep the material dry and remove stones, metal, and incompatible plastics before feeding.
Operators must use gloves, safety shoes, and eye protection. Keep guards in place around rotating components, follow proper lockout procedures during maintenance, and perform screen changing or cutter servicing only after the line has fully stopped.
Why Choose Sunrise Extrusion?
Sunrise Extrusion provides customized recycling solutions based on real processing requirements. As an experienced Plastic Dana Machine Supplier in India, the company helps customers select the correct machine type, capacity, screw design, filtration unit, pelletizing method, and automation level for their material.
The company’s approach supports reliable operation, controlled energy use, easier maintenance, and consistent recycled-granule production. Sunrise Extrusion also serves businesses looking for a dependable Plastic Dana Machine Exporter in India with practical technical guidance for recycling applications.
Contact Sunrise Extrusion today to discuss your scrap type, target capacity, and desired pellet quality. Choose a customized Plastic Dana Machine Supplier in India solution that converts plastic waste into valuable, reusable dana for efficient and profitable recycling.
FAQs
It can process HDPE, LDPE, LLDPE, PP, BOPP, raffia, films, woven bags, rigid scrap, runners, and moulding rejects with the right machine configuration.
Single-stage machines suit clean scrap, while double-stage machines provide better filtration and degassing for printed or contaminated material.
Washing and drying are recommended for contaminated material. Clean post-industrial scrap may only require shredding or grinding.
Capacity is selected according to daily scrap availability, polymer type, working hours, target output, and future expansion plans.
Yes. PLC controls, VFD drives, automatic feeding, hydraulic screen changers, and alarm systems can be integrated for better process control.
